JIAKE Delivers Customized 2-4mm High-Precision Poultry Layer Chicken Cage Mesh Welding Machine to Peru
Poultry Industry Growth & Layer Cage Mesh Demand in Peru
Peru’s commercial poultry industry has experienced steady modernization, driven by increasing local consumer demand for fresh eggs and high-efficiency poultry farm operations. Modern commercial egg producers in cities like Lima, Trujillo, and Arequipa are rapidly replacing traditional free-range enclosures with multi-tier battery layer cage systems (jaulas para gallinas ponedoras) to maximize shed space, improve egg cleanliness, and reduce feed waste.
Manufacturing durable battery cages requires specialized mesh welding machinery. The mesh panels must handle varying wire diameters—typically 2.0mm to 3.0mm galvanized wire for cage tops, doors, and partitions, and 3.0mm to 4.0mm heavy galvanized wire for load-bearing bottom mesh floors. Furthermore, the mesh floor must feature precise wire spacing and smooth, burr-free weld spots to prevent egg breakage and protect hens’ feet from injuries.
A major agricultural equipment fabricator in Peru needed to scale up their internal cage manufacturing capacity. To achieve high welding speed, zero mesh distortion, and flexible grid adjustment, they partnered with JIAKE Machinery to customize a dedicated 2- 4 mm Automatic Poultry Chicken Cage Mesh Welding Machine.
Technical Solution: Dual-Cylinder Pneumatic Cage Mesh Welding Line
To meet the client’s strict requirements for mesh flatness and weld strength on 2.0mm–4.0mm galvanized wire, JIAKE engineers built a heavy-duty pneumatic resistance welding architecture. Utilizing independent pneumatic cylinders with precision micro-pressure control, the machine delivers identical pressure across all cross-wire intersections simultaneously, preventing zinc layer burning and wire deformation.
| Machine Parameter | Peruvian Client’s Requirement | JIAKE Engineering Custom Solution |
|---|---|---|
| Application Focus | Multi-tier poultry layer cages (bottom, top, door & side mesh) | Versatile pneumatic cage mesh welding machine optimized for 2-4mm galvanized wire. |
| Wire Diameter Range | 2.0mm – 4.0mm Low-carbon galvanized steel wire | Reinforced electrode block with water-cooled copper alloy transformers. |
| Mesh Opening Range | 25mm × 25mm, 50mm × 50mm, 50mm × 100mm, custom cage grids | Programmable line wire spacing and adjustable CNC cross-wire pitch. |
| Cross Wire Feeding | Pre-cut wires with high-speed automated drop | Multi-hopper magnetic automatic cross wire feeding system for non-stop cycles. |
| Mesh Pulling System | High accuracy without cumulative grid tolerance errors | Panasonic servo motor pulling cart with pneumatic clamping jaws. |
| Automation & Control | Easy touchscreen operation with multi-language interface | Siemens PLC controller with 10-inch color HMI screen. |
Key Technical Highlights of JIAKE 2-4mm Cage Mesh Welding Machine
1. High-Precision Pneumatic Welding & Zinc Layer Protection
Equipped with high-performance pneumatic cylinders and water-cooled resistance welding transformers, the JIAKE cage mesh machine ensures rapid heating and immediate pressure forging. The ultra-short welding discharge time preserves the corrosion-resistant galvanized coating on 2-4mm wires while delivering joint shear strength that exceeds industrial poultry farm standards.
2. Automated Magnetic Hopper & CNC Servo Mesh Pulling
Pre-cut cross wires are placed into an automatic magnetic hopper, which drops single wires into the welding position with millisecond accuracy. Once welded, a Panasonic servo motor-driven mesh pulling cart advances the welded sheet automatically. This guarantees exact pitch dimensions across long cage panels, allowing seamless integration with subsequent automated bending and cutting lines.
3. Versatile Modular Design for Various Cage Components
Because battery layer cages consist of different panels (inclined bottom mesh for egg rolling, side dividers, and front door frames), the JIAKE machine allows rapid adjustment of line wire distances and cross wire pitches. Operators can switch production modes from bottom mesh to side mesh in less than 20 minutes via the Siemens PLC interface.
Factory Acceptance Testing & Delivery to Peru
Before shipment to Callao Port, Peru, the machine underwent full-load production testing at JIAKE’s manufacturing facility. Running 2.5mm line wires and 3.5mm cross wires, the machine produced smooth, flat cage mesh sheets at a rate of 80–100 stroke cycles per minute.
The Peruvian client verified the test results via live video inspection, expressing high satisfaction with the mesh flatness, clean weld points, and rapid hopper dropping speed. The machinery was securely packaged in moisture-proof wrapping and loaded into containers for shipment.
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[Automatic Hopper Drop of Pre-cut 2.0-4.0mm Galvanized Cross Wires]
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[Pneumatic Dual-Cylinder Resistance Micro-Welding (Preserves Zinc Layer)]
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[Panasonic Servo Motor Mesh Pulling Cart (Precision Step Feeding)]
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[Automatic Edge Trimming & Stack Discharge onto Roller Table]
Client Feedback & Field Performance in Peru
Upon arrival in Peru, JIAKE’s post-sales engineering team provided online installation guidance and PLC parameter calibration. The line is now operating in full production, supplying high-quality layer cage mesh to top poultry farming integrators throughout Peru.
“JIAKE’s 2-4mm poultry cage mesh welding machine has doubled our production efficiency. The weld joints on our 3.5mm floor meshes are exceptionally strong, and the zinc layer is completely intact. The smooth surface prevents egg damage, which our poultry farm clients appreciate tremendously. JIAKE is a trustworthy partner for machinery.”
Upgrade Your Poultry Cage Manufacturing with JIAKE Machinery
As a global leader in wire mesh machinery manufacturing, JIAKE Machinery provides advanced, high-efficiency equipment tailored to industrial agricultural needs. Explore our complete machinery range, including chicken cage mesh making machines, fence mesh welding machines, welded mesh machines, and wire drawing machines.
Planning to Build or Upgrade Your Poultry Cage Production Line?
Contact JIAKE Machinery engineers today for customized factory layouts, technical parameters, and direct factory quotes.
