How to make Chain Link Fences?
The Chain link fence is a mesh product made of metal wire through the weaving process. Its mesh is diamond or square, the mesh size is uniform, the structure is compact, and it has the characteristics of good flexibility and strong load-bearing capacity. According to different uses, the chain link fence can be made of galvanized iron wire, stainless steel wire, or PVC-coated wire and other materials. It has strong anti-corrosion and anti-oxidation properties and can adapt to various complex environments.
The production process of the chain link fence mainly adopts weaving technology, without welding, the entire mesh surface has no joints and has high strength and good integrity. Due to its flexible weaving, the chain link fence can be processed into various sizes and shapes according to needs, which is convenient for installation and transportation, and can be reused after disassembly, which is environmentally friendly and economical. The mesh surface can be galvanized or sprayed to enhance rust resistance, making it suitable for long-term exposure to outdoor environments.
Chain link fences have become indispensable materials in the industrial, agricultural, and civil fields due to their durability, economic practicability, multi-functional characteristics, flexible uses, and excellent performance.
So, how to make chain link fences? The era from the earliest manual weaving to semi-automatic machine processing has passed. Today’s society is the era of fully automated machine development. The fully automated chain link fence machine is a kind of chain link fence machine designed for the efficient production of chain link fences. The application of designed advanced equipment has significantly improved production efficiency and quality. By reducing costs, improving product quality, and adapting to the diverse needs of the market, fully automated equipment has become an important tool for chain link fence manufacturers to achieve transformation and upgrading.
Why use a fully automated chain link fence machine?
1. Improve production efficiency
The fully automatic chain link fence machine can achieve continuous weaving and rapid processing through an intelligent control system, greatly improving production efficiency. Compared with traditional manual or semi-automatic equipment, fully automated equipment can work continuously 24 hours a day, reducing downtime and meeting mass production needs.
2. Ensure product quality
The automated machine uses precise control technology to ensure that the size of each mesh is consistent and the mesh surface is flat. During the processing process, the high-precision operation of the equipment reduces human errors, thereby improving the quality stability of the product.
3. Save labor costs
Fully automated machines require only a few operators for monitoring and maintenance, significantly reducing reliance on manual labor. This not only reduces labor costs but also avoids losses caused by manual fatigue or errors.
4. Reduce material waste
The machine controls material usage through optimized procedures, reducing cutting errors and waste production. Precise weaving technology can maximize the use of raw materials and reduce production costs.
5. Simple operation and convenient maintenance
The fully automated machine is equipped with a human-machine interface (HMI). Users can easily adjust parameters and monitor production status through the touch screen, making the operation more intuitive. The equipment also has a self-diagnostic function, which can quickly detect and handle faults, reducing maintenance time and costs.
6. Diversified production capabilities
Modern fully automatic chain link fence machines support the production of various specifications of mesh and materials and can meet the needs of different customers. For example, mesh size, wire diameter, or surface treatment (such as galvanized or plastic-coated) can be quickly switched.
7. High safety performance
Automation equipment is equipped with a variety of safety protection measures, such as emergency stop buttons and overload protection functions, which reduce safety risks during the production process and ensure the safety of operators and equipment.
8. Environmental protection and energy saving
The fully automatic chain link fence machine has low energy consumption and less noise and waste emissions during the production process, which helps create a more environmentally friendly production environment and meets the requirements of modern green manufacturing.
JIAKE Factory has more than 30 years of experience in designing and producing chain link fence machines. Our engineers are highly skilled and have made significant breakthroughs in researching how to produce chain link fences. According to the needs and budget requirements of different customers, our engineers have developed three types of chain link fence machines: single-wire chain link fence machines, double-wire chain link fence machines, and double-motor chain link fence machines.
The single-wire chain link fence machine is usually made of a metal wire formed into a diamond-shaped grid through a weaving process. This equipment is the first fully automatic machine developed by Jiake engineers. It replaced the semi-automatic chain link fence machine, improved production efficiency, and reduced labor costs. It is the first step taken by the JIAKE factory in the development of fully automatic machines.
How does the single-wire chain link fence machine work?
Wire feeding system:
Place the coiled wire on the pay-off rack and enter the weaving system through a series of straightening wheel devices.
Weaving system:
The core part of the single-wire chain link fence machine is the weaving system. It is bent into a wavy shape through an alloy die to reach the mesh width set by the customer, automatically cut, and continued to bend the next wavy steel wire, winding together to form a diamond mesh. The size and shape of the mesh are determined by the machine settings, usually a standard diamond mesh.
Edge processing system:
The equipment is equipped with two sets of edge processing systems, three different forms (Twist, Knuckle, Twist&Knuckle), depending on the customer’s choice.
Automatic feeding and tension control:
The equipment is equipped with an automatic feeding device, which can stably and evenly feed wire to ensure the flatness and consistency of the mesh surface. At the same time, the machine also has a tension adjustment system that can adjust the tension of the metal wire to prevent the wire from being too loose or too tight to ensure the weaving effect.
Electronic control system:
Modern single-wire chain link fence machines are usually equipped with PLC automatic control systems, which are easy to operate. The mesh size, wire diameter, production speed, and other parameters can be set through the touch screen to ensure the efficiency and accuracy of the production process.
Automatic roll mesh system:
After weaving is completed, the machine automatically cuts and winds the finished mesh roll.
Machine specification:
| Model | DP20-100 |
| Production capacity | 70-80m^2/hour |
| Wire diameter | 2-4mm |
| Mesh opening size | 25-100mm (Different mesh opening size needs different molds.) |
| Mesh width | Max.4m |
| Mesh length | Max.30m, adjustable. |
| Raw material | Galvanized wire, PVC Coated wire |
| Motor | 3.8KW+1.1KW+1.1KW |
| Dimension | 4.2*2.2*1.7m |
| Weight | 1.8T |
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Machine Video:
Machine features:
High efficiency and high precision:
The sing-wire chain link fence machine can achieve fast and continuous production, and the size and shape of each mesh are precise, reducing manual operation errors. Through automated control, the production process can be accurately controlled and production efficiency improved.
Reduce costs:
Compared with the traditional hand-knitting method, the single wire chain link mesh machine can significantly reduce labor costs and production cycles. At the same time, the automated operation of the equipment greatly reduces the dependence on skilled workers.
Adaptable:
This equipment is suitable for a variety of metal wire materials, such as galvanized wire, stainless steel wire, PVC-coated wire, etc. It can flexibly adjust the mesh size and wire diameter according to market demand to produce chain link fences of different specifications.
Stability and durability:
Single-wire chain link fence machines are usually made of high-quality steel, which has strong impact resistance and durability. Even if it runs for a long time, it can maintain high stability and reduce the frequency of equipment failure.
Easy to operate:
The equipment is equipped with a modern touchscreen control system, allowing operators to easily adjust and monitor production parameters. At the same time, the equipment has a simple structural design and is easy to maintain and clean.
The double-wire chain link fence machine was developed by JIAKE engineers in 2010. Compared with the single wire chain link fence machine, the equipment has higher productivity, of course, the price is relatively high. If the customer has high requirements for output and pays more attention to equipment quality, this equipment is the best choice!
How does the double-wire chain link fence machine work?
Wire feeding system:
Put two rolls of rolled wire on the wire pay-off rack, and the upper draw-in wire feeding system guides the wire through a series of straightening devices and enters the weaving system.
Double wire weaving system:
The double-wire chain link fence machine adopts a double spiral mold made of alloy material, which is controlled by a servo motor. It simultaneously winds two wires into a diamond mesh and rotates and winds them on the previously woven mesh to form a chain link fence. The wire is adjusted by the tension control system to ensure that the mesh surface is uniform and the mesh holes are symmetrical, which improves the tensile strength and stability of the mesh.
Edge processing system:
The equipment is equipped with two sets of edge processing systems, three different forms (Twist, Knuckle, Twist&Knuckle), depending on the customer’s choice.
Automatic feeding and tension control:
The machine is equipped with an automatic feeding system, which can accurately control the supply and tension of each wire to ensure the tightness of the wire and the accuracy of the mesh holes during the weaving process. The tension control system can be automatically adjusted according to the material and specifications of the wire to prevent deformation or damage to the mesh surface caused by uneven tension.
PLC control system:
The double-wire chain link fence machine adopts a PLC control system, and parameters are set and adjusted through a touch screen or a computer operation panel. Users can flexibly set parameters such as mesh size, mesh width, weaving density, etc. to meet different production needs.
Automatic roll mesh system:
After weaving, the equipment automatically cuts and winds the finished chain link fence or cuts it into a specific size according to customer requirements.
Machine Specification:
| Model | DP25-80 |
| Production capacity | 120 to 180m^2/hour |
| Wire diameter | 2-4mm |
| Mesh opening size | 25-80mm (Different mesh opening size needs different molds.) |
| Mesh width | Max.4m |
| Mesh length | Max.30m, adjustable. |
| Raw material | Galvanized wire, PVC Coated wire |
| Servo Motor | 5.5 KW |
| Motor for side dealing | 1.5 KW |
| Motor for parting tool | 1.5 KW |
| Motor for winding | 0.75 KW |
| Weight | 3900kg |
| Dimension | 6700*1430*1800mm; 5100*1700*1250mm |
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Machine Video:
Machine features:
Enhanced mesh strength:
Double-wire weaving makes each mesh hole interwoven with two metal wires. The tensile strength, impact resistance, and stability of the mesh are higher than those of a single-wire chain link fence, and it is suitable for higher-strength application scenarios.
High production efficiency:
The double-wire hook flower mesh machine can operate two metal wires at the same time, and the weaving speed is faster than that of the single-wire hook flower mesh machine, which can improve production efficiency and is particularly suitable for mass production needs.
Adjustable mesh size and wire diameter:
The equipment can adjust the mesh size and wire diameter according to demand, adapt to the production requirements of various specifications, and have strong flexibility.
Low maintenance cost:
Due to the use of high-quality mechanical components and precise control systems, the double-wire hook flower mesh machine has stable operation, a low failure rate, and a relatively low maintenance cost.
Intelligent control:
The modern double-wire hook flower mesh machine is equipped with an intelligent PLC control system, which is easy to operate. Users can monitor the equipment operation status in real-time through the interface, adjust parameters, and improve production accuracy and efficiency.
The double-motor chain link fence machine is a new type of machine newly developed by JIAKE engineers. This equipment has the highest output is priced lower than the double-wire chain link fence machine, and is favored by customers.
How does the double-motor chain link fence machine work?
Wire feeding system:
Put two rolls of rolled wire on the wire pay-off rack, and the upper draw-in wire feeding system guides the wire through a series of straightening devices and enters the weaving system.
Double wire weaving system:
The double motor chain link fence machine is driven by double motors, which control the alloy material single spiral mold separately, and simultaneously wind the two wires into a wave shape to form a chain link fence. The wires are adjusted by the tension control system to ensure that the mesh surface is uniform and the mesh holes are symmetrical, which improves the tensile strength and stability of the mesh.
Edge processing system:
The equipment is equipped with two sets of edge processing systems, three different forms (Twist, Knuckle, Twist&Knuckle), depending on the customer’s choice.
Automatic feeding and tension control:
The machine is equipped with an automatic feeding system, which can accurately control the supply and tension of each wire to ensure the tightness of the wire and the accuracy of the mesh holes during the weaving process. The tension control system can be automatically adjusted according to the material and specifications of the wire to prevent deformation or damage to the mesh surface caused by uneven tension.
PLC control system:
The double-wire chain link fence machine adopts a PLC control system, and parameters are set and adjusted through a touch screen or a computer operation panel. Users can flexibly set parameters such as mesh size, mesh width, weaving density, etc. to meet different production needs.
Automatic roll mesh system:
After weaving, the equipment automatically cuts and winds the finished chain link fence or cuts it into a specific size according to customer requirements.
Modular design:
The equipment adopts a modular design, which is easy to install and maintain. At the same time, different weaving parts can be replaced according to needs to meet the production of multiple mesh specifications.
Machine Specification:
| Model | DP20-100D |
| Production capacity | 80-260㎡/hour |
| Wire diameter | 1.5-4.5mm |
| Mesh opening size | 25-100mm |
| Mesh width | Max.3m/4m(can design 6m with if you want) |
| Mesh length | Max.30m, adjustable. |
| Raw material | Galvanized wire, PVC-coated wire |
| Motor | 2 pcs 4.5KW |
| Weight | 3200KG/35ooKGS |
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Machine Video:
Machine features:
High-precision production:
The double-motor design ensures the synchronous operation of weaving and feeding, avoids mesh distortion or deviation, and produces a smoother and more accurate mesh surface.
High efficiency and stability:
The division of labor and cooperation of the double motors improves the equipment’s operating efficiency and is suitable for mass production needs; the independent drive structure design enhances the equipment’s stability and reduces the failure rate.
Strong flexibility:
Supports the production of various specifications of chain link fences, and the mesh size and wire diameter can be flexibly adjusted.
Suitable for galvanized wire, stainless steel wire, PVC-coated wire, and other materials.
Easy operation:
The human-machine interface (HMI) touchscreen control allows operators to quickly familiarize themselves with the equipment’s operating procedures and complete production settings by inputting parameters.
Energy saving and environmental protection:
The dual-motor system has low energy consumption, and the optimized power distribution further reduces energy consumption, while reducing mechanical wear and extending equipment life.
Safety guarantee:
The equipment is equipped with multiple safety protection measures, such as emergency stop function and overload protection, to ensure safe operation.
Chain link fences application
Chain link fence is a metal mesh material widely used in various industries. Due to its unique weaving structure, strong physical properties and good adaptability, chain link fence is widely used in security protection, agricultural breeding, construction engineering and other fields.
1. Safety protection and isolation
Chain link fences are widely used in places that require safety isolation due to their strong structure and high tensile strength.
Fence mesh: Used as fences in factories, warehouses, parks, zoos, airports, military bases, etc. to prevent people from entering or items from leaking out.
Road and railway protection mesh: Chain link fences are often used as protective railings on both sides of highways and railways to prevent pedestrians and animals from crossing railways and highways to ensure traffic safety.
Garden fences: Fences used in parks, gardens, private homes, etc. provide both safety and decorative properties.
Construction site protection: Around construction sites, chain link fences are used as temporary fences to prevent people outside the site from entering and protect the safety of construction workers.
2. Agriculture and animal husbandry
Chain link fences are widely used in agriculture and animal husbandry, providing more efficient management and control methods.
Agricultural fence mesh: Used in orchards, vegetable fields, farmlands, etc. to prevent wild animals or livestock from entering and protect crops from damage.
Farm fence: Chain link fence is widely used in the breeding industry, such as chicken, sheep, pigs, cattle, and other animal fences to prevent animals from escaping or interfering with each other, ensuring the safety of the breeding environment.
Greenhouse protection mesh: Used for greenhouse enclosures or protection mesh to protect plants from insects or harmful birds.
3. Construction Engineering and Protection
Chain link fences are also widely used in the construction industry, especially in construction sites and building sites.
Construction site safety mesh: Chain link fences are used for fences or external safety protection mesh at construction sites to prevent construction materials and workers from falling, ensuring the safety of construction sites.
Foundation pit fence: In deep foundation pit construction, chain link fences are used as enclosures to ensure the safety of surrounding personnel.
Protection mesh: Used as temporary protection facilities in construction to protect the surrounding environment and pedestrian safety.
4. Transportation Field
Chain link fences are widely used for safety protection and isolation of transportation facilities.
Highway Isolation mesh: Isolation mesh is used on both sides of highways, railways, and other major traffic routes to prevent animals from crossing or vehicle accidents and protect driving safety.
Airport fence: A chain link fence is used to surround airport runways and facilities to prevent animals from entering the airway and ensure flight safety.
Urban traffic isolation mesh: Used on both sides of urban streets, bridges, and other traffic facilities to protect pedestrians and vehicles and prevent accidents.
5. Sports facilities and leisure places
Chain link fence is also widely used in sports facilities and leisure and entertainment venues.
Stadium fence: Used for fences in sports venues such as football fields, basketball courts, and tennis courts to prevent athletes’ balls from going out of bounds while ensuring the safety of spectators.
Zoo fence: Used in zoos, wildlife reserves, and other places as fences for animal habitats to prevent animals from escaping and ensure the safety of tourists.
After reading this article, how to make chain link fences? Has this problem been solved? The three chain link fence machines produced by Jiake Factory are the most exported. Whether it is the quality of the equipment or the output, every customer is very satisfied. Jiake Factory provides online support such as machine layout diagrams, installation manuals and videos, and debugging videos, and also provides overseas support services to solve customers’ worries.
If you want more information about the chain link fence machine, please contact us now!
Moible/WeChat/WhatsApp NO.: +86 159 3018 1601
Email: info@jiakemeshmachine.com
