160T expanded metal machine sold to Russia. JIAKE successfully entered the Russian market through superb technology, high-quality products, and excellent after-sales service. It exported a 160T expanded metal machine to a Russian fence mesh manufacturer. The introduction of this equipment not only helped customers expand new products and improve production efficiency but also promoted new designs in the fence mesh market.
This cooperation’s customer is a Russian fence manufacturer mainly producing 3D fences, chain link fences, CS-C barbed wire, and other fences. With the increasing demand for security and fence products in the Russian domestic market, customers are actively expanding new product lines while expanding production capacity to meet the market’s diversified needs. By introducing new production equipment ducts, customers hope to improve production efficiency and enhance product competition, especially for fence net product shipment.
Customer background and requirements
The customer has a production workshop of about 1,000 square meters and has been equipped with some related production equipment. As the production scale expanded, the customer discovered a new piece of information: many customers were looking for expanded metal fences, which are beautiful and highly protective. Therefore, the customer decided to invest in a 160T expanded metal machine for punching a 5mm galvanized sheet to facilitate the production of expanded metal and expand to the production of fencing mesh.
When choosing an expanded metal machine, the customer put forward the following key requirements:
Specifications:
Thickness = 5mm
Strand width = 20mm
LWD = 100mm
LWO = 80mm
SWO = 30mm
SWD = 40mm
width= 2000mm
Efficient production: The expanded metal machine needs to be able to punch holes efficiently and handle 3-5mm thick galvanized sheets.
Adaptability: The equipment should have high adaptability and can be adjusted to produce expanded metals of different specifications according to customer needs.
Quality assurance: Customers pay attention to the stability and durability of the equipment, especially the long-term performance of the equipment in high-intensity production.
High-quality after-sales service: Customers hope to get a strong after-sales guarantee, including technical support, spare parts supply, and on-site installation and commissioning.
High-cost performance: Customers have put forward requirements for the cost performance of the equipment, especially when comparing similar equipment, the price must be reasonable, but not compromised on quality and performance.
Specification:
| Model | Punch speed (r/m) | Max. LWD (mm) |
Material Thickness (mm) |
Max. Width (mm) |
Feeding distance (mm) |
Motor (KW) |
Weight (T) |
| 6.3T | 300 | 20 | 0.2-1.5 | 650 | 0-5 | 4/1440 | 1.2 |
| 16T | 260 | 30 | 0.2-1.5 | 1000 | 0-5 | 5.5/1440 | 2.8 |
| 25T/1.2 | 260 | 30 | 0.2-1.5 | 1250 | 0-5 | 5.5/1440 | 3.3 |
| 25T/1.5 | 260 | 30 | 0.2-1.2 | 1500 | 0-5 | 5.5/1440 | 3.9 |
| 40T | 110 | 80 | 0.2-2.5 | 1500 | 0-10 | 11/1440 | 6 |
| 63T | 75 | 120 | 0.5-3 | 2000 | 0-5 | 15/1440 | 11 |
| 100T | 60 | 180 | 0.5-5 | 2000 | 0-10 | 18.5/1470 | 13 |
| 56 | 180 | 0.5-5 | 2500 | 0-10 | 22/1470 | 14 | |
| 160T | 55 | 200 | 0.5-6 | 2000 | 0-10 | 30/1470 | 16 |
| 45 | 200 | 0.5-5 | 2500 | 0-10 | 30/1470 | 18 | |
| 45 | 200 | 0.5-4 | 3200 | 0-10 | 30/1470 | 20 | |
| 260T | 32 | 200 | 1-8 | 2000 | 0-10 | 55/1470 | 26 |
| 32 | 200 | 1-8 | 2500 | 0-10 | 55/1470 | 28 | |
| TG10 | 500 | 12 | 0.1-1.0 | 650 | 0-6 | 7.5/1000 | 1.5 |
How does it work?
1. The sheet is fixed to the feeding system, and the coil needs to be placed on the unwinder. The servo motor accurately feeds the punching system, and a row of meshes can be created at a distance, thus forming a diamond mesh without waste.
2. Each expanded metal mesh machine is equipped with different punching dies, customized according to customer needs.
3. The machine is controlled by PLC programming, and the parameters are set on the touch screen to ensure the mesh is accurate and consistent.
4. The expanded metal mesh is flattened by a flattening machine, and then the mesh is cut into sheets or wound into rolls, ready for transportation or further processing.
Why Russian customers choose JIAKE Expanded Metal Machine？
Russian customers made extensive comparisons of several expander machine manufacturers, including the appearance design of the equipment, the brand of electronic components, technical performance, after-sales service, and other dimensions. After detailed analysis, the customer finally decided to choose JIAKE’s 160T expanded metal machine, mainly based on the following reasons:
Exquisite manufacturing technology: The appearance design of JIAKE’s expanded metal machine is modern and simple, which meets the customer’s high standards for the appearance of the equipment. More importantly, the process quality inside the equipment, especially the selection of electronic components, makes customers confident in the stability and service life of the equipment.
Technical advantages: JIAKE has many years of technical accumulation in the field of steel plate mesh equipment and can provide customized solutions according to customer needs. Customers highly praised JIAKE’s technical team for its professionalism and problem-solving ability.
Perfect after-sales service: JIAKE provides a full range of after-sales services, including equipment installation, commissioning, operation training, and long-term technical support. In particular, before the customer chooses, JIAKE promises to provide on-site installation and commissioning services, which makes customers feel very reassured.
Price advantage and cost-effectiveness: After comprehensively considering the equipment performance, brand influence, and after-sales service, the price plan provided by JIAKE is very competitive and fully meets the customer’s requirements for cost-effectiveness.
After the two parties reached a cooperation intention, JIAKE’s technical team conducted in-depth technical communication with the customer. According to the customer’s production needs, JIAKE customized a set of expanded metal machine production solutions for the customer to ensure that the equipment can punch 5mm galvanized plates efficiently and stably, and meet the diversified needs of future fence net product production.
Equipment specification design: According to the customer’s production capacity and space requirements, a 160T expanded metal machine that meets customer needs is designed. The equipment can withstand high-intensity production and maintain good stability and accuracy.
Electronic component selection: To ensure the long-term stable operation of the equipment, JIAKE selected electronic components of well-known brands in the equipment to ensure high efficiency and reliability of the equipment.
Control system optimization: JIAKE has equipped the equipment with an advanced automatic control system, and customers can achieve precise control and efficient production through an intelligent operation interface.
After both parties determined the equipment configuration, JIAKE started to produce the expanded metal machine according to the agreed delivery schedule. During the production process, JIAKE strictly controlled according to international quality standards to ensure that the quality of each equipment can meet the high standards of customers. Especially in the design and manufacture of punching dies, transmission devices, and electronic control systems, JIAKE strives for excellence to ensure the efficiency and stability of the equipment in practical applications.
Each piece of equipment has undergone strict quality inspection to ensure that it meets all technical requirements and quality standards before delivery to customers. The completed equipment has also been fully tested to ensure the accuracy and stability of punching and meet the production needs of customers.
2. Customer inspection
After production was completed, JIAKE invited Russian customers to the factory for inspection. During the inspection process, the customer gave high praise to the appearance, operation interface, and various functional performances of the equipment. According to customer requirements, the customer’s raw materials were prepared in advance for trial operation, and the diamond mesh after punching was measured. The mesh was accurate and the customer was very satisfied.
During the inspection process, the customer carefully checked every detail of the equipment to ensure that each part met the expected standards. After both parties confirmed that the equipment met the requirements, the equipment passed the acceptance smoothly.
3. Equipment transportation and delivery
After the equipment was completed and accepted, JIAKE immediately started the transportation of the equipment. Considering the height of the expanded metal machine, a high-opening cabinet was customized. The equipment was transported by a professional logistics company to ensure that the equipment would not be damaged during transportation.
During the transportation process, JIAKE provided customers with full logistics tracking services, so that customers could keep abreast of the equipment transportation progress at any time. After a period of transportation, the equipment arrived smoothly at the Russian customer’s factory
Engineers install overseas
1. On-site installation and commissioning
After the equipment arrived in Russia, JIAKE dispatched experienced engineers to the customer’s factory to install and commission the equipment. Since the customer’s workshop was already equipped with some other equipment, JIAKE’s engineers paid great attention to the coordination between the new equipment and the existing equipment to ensure that the new equipment could be smoothly integrated into the entire production process.
During the installation process, the engineers maintained close communication with the customer to ensure that every installation detail achieved the best results. During the commissioning phase, the engineers conducted a comprehensive test of the equipment to ensure that the equipment can operate efficiently in the customer’s production environment.
2. Operation training and technical support
After the equipment was installed and commissioned, JIAKE provided customers with comprehensive operation training to ensure that customers could master the use of the equipment and daily maintenance skills. The training content includes equipment operation procedures, common troubleshooting, maintenance and maintenance, etc.
In addition, JIAKE also provides customers with long-term technical support and services. If customers encounter any problems during use, they can be promptly resolved through telephone or remote technical support.
JIAKE’s after-sales service system is very complete. Customers can not only enjoy comprehensive training after the installation of the steel plate mesh but also obtain long-term technical support and warranty services. JIAKE provides customers with regular equipment inspections, technical consultations, spare parts supply, and other services to ensure the efficient operation of the equipment throughout its life cycle.
Customer feedback and evaluation
After the expanded metal machine was put into production, customer feedback was very positive. The stability and efficiency of the equipment far exceeded the customer’s expectations, especially in terms of punching accuracy, work efficiency, and equipment adaptability, for which the customer gave high praise.
The customer said that the decision to choose JIAKE’s expanded metal machine was very wise. Not only did the equipment itself perform well, but the after-sales service was also very good, which greatly improved production efficiency and product quality.
Contact Info
Hebei Jiake Welding Equipment Co.,Ltd
Add: Wire Mesh Industrial Zone, Anping, Hebei, China
Contact person: Bruce Ma
Position: Sales Director
Skype/wechat: dapumachine
Mobile/WhatsApp: +86-15930181601
Email: info@jiakemeshmachine.com