Mesh-Welding-Production-Line-3-8mm

Mesh Welding Production Line 3-8mm

JIAKE‘s 3-8mm mesh welding production line is designed to ensure fast and efficient production of industrial wire mesh. The longitudinal wire can be a coil or a pre-straightened and cut wire. The mesh welding machine controls the welding head through a cylinder for welding, and the welding grid is firm and flat. The entire production line runs automatically and only requires 1-2 workers.

Machine Features:

  • High Capacity, Steel Reinforcement Mesh Sheets, welding line.
  • This machine is the fully automatic line for the production of construction mesh.
  • SMC brand custom-made air cylinders, adopt European design and techniques, with higher output pressure, longer service life, saving 50% air consumption.
  • Modular structure, customizable, and highly flexible.
Electrode-welding-device

 Specification of mesh welding machine:  

Model DP-FP-2500BN+ DP-FP-3000BN+ DP-FP-2500BM
Max.mesh width 2500mm 3000mm 2500mm
Line wire dia(coil) 3-8mm 3-8mm 4-10mm
Cross wire dia(Pre-cut) 3-8mm 3-8mm 4-10mm
Line wire space 100-300mm 100-300mm 100-300mm
Cross wire space 50-300mm 50-300mm 50-300mm
Max. mesh panel length 6m+ 6m+ 6m+
Max. mesh roll length Max. 100m(3-6mm) Max. 100m(3-6mm) Max. 100m(4-6mm)
Welding speed 80-100 times/min 80-100 times/min 80-100 times/min
Welding electrodes 24pcs 30pcs 24pcs
Welding transformer 150kva*6pcs 150kva*8pcs 150kva*12pcs
Weight 12T 15T 15T

We can design the reinforcing mesh welding machine according to your wire diameter, mesh hole size and mesh width.

 Machine Video:  

 3-8mm Wire Mesh Welding Production Line:  

layout-wire-mesh-welder

1. Wire Pay-offs, (used to feed wire)

2. No.1 straightening rollers, 1 set (used to straighten wire)

3. Accumulator, 1 set (used to store wire for easier pulling)

4. No.2 straightening rollers, 1 set (used to straighten wire)

5. Main wire mesh welder, 1 set (used to weld wire)

6. Electric control cabinet, 1 set (used to control the whole line)

7. Automatic mesh cutting machine, 1 set (used to cut mesh)

8. Automatic mesh falling machine, 1 set (used to collect mesh)

9. Automatic mesh rolling machine, 1 set (optional, used to roll mesh)

10. Air compressor, air drier, and air tank, 1 set (used to supply air power)

11. Industrial chiller, 1 set (used to cool the welding parts)

12. Wire straightening and cutting machine, 1 set (used to prepare cross wire)

13. Butt welder, 1 set (used to connect new wire coil.)

The whole production line of welding mesh machines only needs 1-2 staff to operate the machine, which is easy to operate and saves human resources.

Line Wire Feeding System:

  • Automatic feeding of line wires from coils.
  • Motorized rollers are pulling the line wires, helping them uncoil smoothly.
  • The line wire pay-off has a maximum load of 1T wire.
mesh-welding-production-line-wire-pay-offs-picture

Accumulator:

  • Reserve line wire in advance to ensure continuous and stable material supply during production and avoid downtime caused by material shortage.
  • It can shorten wire change time and improve production efficiency.
wire-mesh-welding-machine-accumulator-picture

Cross Wire Feeding System:

  • The cross wires are fed from the hopper device automatically and are controlled by a step motor.
  • The SMC cylinder controls drop cross wires automatically. The cross-wire store device has more capacity and can load a maximum of 1.5 tons of rebar.
mesh-welding-line-cross-wire-feeding-system-picture

Welding Unit:

  • Adopt European welding technology – Japan’s double-power cylinder, high-speed welding speed, and firm mesh.
  • Our welding system guarantees the flatness of each sheet.
mesh-welding-line-welding-unit-picture

Mesh Extraction:

  • The mesh pulling system is driven by a Panasonic servo motor and a planetary reducer, and is equipped with a pneumatic clamping mesh pulling device to ensure the stability of the system and the standard size of the welded mesh, and to pull the mesh in a cycle.
mesh-welding-machine-mesh-extraction-picture

Mesh Shear:

  • Mesh is advanced and a dedicated cutter is cutting it, at the programmed size.
  • PLC programming control, precise cutting, small error
3-8mm-mesh-welding-line-Mesh-Shear-picture

automatic mesh dropping system:

  • PLC programming controls the automatic falling of the grid, fully automatic stacking.
  • Save labor costs.
automatic-mesh-welding-machine-automatic-mesh-dropping-system-picture

Transport System:

  • The transport system saves much labor to move the mesh panels.
automatic-mesh-welding-machine-transport-system-picture

 Finished product:  

Construction wire mesh is indeed essential in the construction industry. Contractors usually choose steel mesh as the main load-bearing material in construction. The versatility of wire mesh also provides different applications in the construction industry, such as barricades or security fences, concrete reinforcement, storage purposes, highway maintenance, and temporary retaining walls on the construction site, etc.

steel-rebar-panel

 Global Cases of 3-8mm Mesh Welding Machine:  

JIAKE 3-8mm wire mesh welding machines have been successfully exported to more than 100 countries and regions worldwide. Our customers include wire mesh manufacturers, fencing companies, construction material producers, and industrial fabricators across the Middle East, South America, Africa, Asia, and Europe.

Over the years, JIAKE has provided customized 3-8mm wire mesh welding solutions to customers in Saudi Arabia, the United Arab Emirates, Brazil, Mexico, South Africa, Algeria, Russia, India, and many other countries. These machines are widely used for producing roll mesh, fence mesh, construction mesh, poultry cage mesh, and various industrial welded wire mesh products.

Each customer has unique production requirements regarding wire diameter, mesh size, production capacity, and automation level. JIAKE engineers work closely with customers to provide tailor-made machine configurations, ensuring high production efficiency, precise mesh dimensions, and stable welding quality. With reliable performance and comprehensive after-sales support, JIAKE has become a trusted partner for wire mesh manufacturers around the world.

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 FAQ:  

Q: What’s the machine price?
A: We need to know your desired wire diameter, mesh hole size, and mesh width.
Q: Can you make the machine according to my voltage?
A: We can make the machine according to your voltage, Usually the popular are 3 phase, 380V/220V/415V/440V, 50Hz or 60Hz, etc.
Q: Is there any cooling system on your machine?
A: We use water-cooling welding electrodes and welding transformers on the machine.
Q: How many workers are needed to operate this machine?
A: 1-2 workers.
Q: Whether the welding degree be adjusted?
A: Welding current and welding time can be adjusted by PLC to suit different wire sizes and welding degrees.
Q: Is the mesh size adjustable?
A: Yes. The mesh size can be adjusted randomly within range.
Q: Can I adjust the welding degree?
A: Yes, you can adjust the welding current and welding time. PLC controls it.
Q: What are your payment terms?
A: 30% T/T in advance, 70% T/T before shipment, or L/C, cash, etc. It is negotiable.
Q: What’s the power supply needed for this machine, does it need air power?
A: The power supply should be min.160kva (3-6mm), min.200kva (3-8mm). The bigger, the better. The Air compressor needs 0.3m^3.

 Related Products:  

 Contact Us:  

Hebei Jiake Welding Equipment Co.,Ltd

Add: Wire Mesh Industrial Zone, Anping, Hebei, China
Contact person: Bruce Ma
Position: Sales Director
Skype/wechat: dapumachine
Mobile/WhatsApp: +86-159 3018 1601
Email: info@jiakemeshmachine.com