reinforcing-mesh-welding-machine

Automatic Reinforcing Mesh Welding Machine 3-12mm

JIAKE’s new type of pneumatic reinforcing mesh welding machine is designed for the flexible and economical production of reinforced concrete mesh. Advanced welding technology allows us to satisfy customer requirements.

Like all mesh welding machine production lines, the reinforcing mesh welding machine adopts a modular design. You can choose different high-performance modules based on your budget and gradually upgrade as your business grows. Usually, 2 operators can run the entire production line, saving labor costs.

Mesh welding machine for the production of reinforcing mesh working with pre-cut wires, ranging from Ø 3 to Ø 12 mm.

 Features of reinforcing mesh welding machine:  

  • Pneumatic Welding System
    The pneumatic welding system provides stable welding pressure and improves welding accuracy.
  • Servo Mesh Pulling System
    The servo motor ensures precise mesh positioning and consistent mesh dimensions.
  • Large Diameter Wire Processing
    The machine can process steel wires from 3mm to 12mm for heavy construction mesh production.
  • Customizable Mesh Size
    Mesh opening, width, and length can be customized according to customer requirements.

 Specification of reinforcing mesh welding machine:  

Model DP-FP-2500A DP-FP-2500A+ DP-GW-2500A
Wire diameter 3-6mm 3-8mm 5-12mm
Line wire pitch 50-300mm 100-300mm 100-300mm
Cross wire pitch Min.25mm/12.7mm Min.50mm Min.50mm
Mesh length Max.6m Max.12m Max.12m
Mesh width Max.2500mm/Max.3000mm
Welding torch Max.48/61pcs Max.24/30pcs Max.24/30pcs
Welding transformer 150kva*6/8pcs 150kva*6/8pcs 150kva*12/15pcs
Welding speed Max.80 times/min Max.75 times/min Max.65 times/min
Weight 5.2T 6.2T 8.5T
Machine size 5.4*3.4*1.6m 16*3.9*1.6m 20*5.5*2.1m

We can design the steel bar mesh welding machine according to your wire diameter, mesh hole size and mesh width.

 Reinforcement Mesh Machine Line:  

Line wire feeding system:

  • The line wire is pre-straightened and cut, inserted manually into the feeding system, the clamping device adapts to the raw materials of different wire diameters.
  • The servo motor controls feed the wire into the welding unit.
  • The line wire feeding system will return during the welding process and be refilled by the operator! This will double the production speed!
reinforcing-mesh-welding-machine-line-wire-feeding-system

Cross wire feeding system:

  • cross-wire pre-straightening and cutting to the length.
  • Cross-wire through the cross-wire automatic feeding system and the SMC cylinder controls the precise feeding.
  • Maximum capacity 1T.
reinforcing-mesh-welding-machine-crosswire-feeding-system

Welding system:

  • The welding system adopts a Japanese 90 times force cylinder that controls the welding head for welding electrodes, with the same pressure, ensuring the flatness of each panel.
  • The welding system is controlled by PLC, with precise welding and small errors.
  • The welding speed can reach 100 times/min.
pneumatic-reinforcing-mesh-welding-machine-welding-unit

Automatic pulling mesh system:

  • The automatic mesh-pulling system is controlled by PLC programming and can pull the mesh accurately.
  • The SMC cylinder controls the metal hooks to fix the net up and down.
  • The mesh-pulling system uses Taiwan-brand drag chains, which are accurate and durable and can pull the mesh cyclically.
steel-bar-mesh-welding-machine

 Video of Reinforcing Mesh Welding Machine:  

 Applications of Reinforcing Mesh Welding Machine:  

The JIAKE reinforcing mesh welding machine is specially designed for producing steel reinforcement mesh used in construction and infrastructure projects. The machine can manufacture high-quality welded mesh panels with accurate spacing, strong welding points, and stable production performance.

The reinforcing mesh produced by this machine is widely used to improve the strength and durability of concrete structures, making it an essential solution for construction material manufacturers, steel mesh suppliers, and infrastructure contractors.

Concrete Reinforcement Mesh

Reinforcing mesh is commonly used in concrete floors, slabs, walls, and foundations. It helps distribute loads evenly, reduce concrete cracking, and improve the overall structural strength of buildings.

Highway and Road Construction Mesh

In highway and road construction projects, welded reinforcement mesh is used to strengthen concrete pavements and improve resistance against heavy traffic loads. The reinforcing mesh welding machine provides consistent mesh quality for large-scale infrastructure projects.

Railway Reinforcement Mesh

Railway construction requires high-strength reinforcement materials to ensure long-term stability. Steel reinforcement mesh produced by JIAKE welding machines is widely applied in railway foundations, concrete structures, and track-related projects.

Bridge Deck Reinforcement Mesh

Bridge decks require reliable reinforcement solutions to withstand vibration and heavy loads. Reinforcing mesh provides uniform steel distribution inside concrete and improves the service life of bridge structures.

Tunnel Reinforcement Mesh

Reinforcement mesh is widely used in tunnel construction for concrete lining, structural reinforcement, and underground engineering projects. The high welding accuracy of JIAKE machines ensures stable mesh performance for demanding applications.

Precast Concrete Mesh Panels

Many precast concrete manufacturers use welded reinforcement mesh to produce concrete panels, blocks, and other prefabricated construction components. The reinforcing mesh welding machine helps factories achieve efficient and continuous production.

Building Foundation Mesh

Steel mesh reinforcement is an important material for building foundations, including residential buildings, commercial structures, and industrial facilities. It improves concrete strength and provides better structural stability.

steel-rebar-panel

 Global Cases of Reinforcing Mesh Welding Machine:  

Over the past 25 years, JIAKE reinforcing mesh welding machines have been successfully installed in more than 100 countries and regions worldwide. Our customers include construction material manufacturers, steel processing companies, and infrastructure suppliers across the Middle East, South America, Africa, Asia, and Europe.

JIAKE has supplied customized reinforcing mesh welding machines to customers in Saudi Arabia, the United Arab Emirates, Mexico, Brazil, South Africa, Russia, India, and many other countries. These machines are widely used for producing welded reinforcing mesh panels for residential buildings, highways, bridges, airports, industrial facilities, and large-scale infrastructure projects.

Whether customers require fully automatic production lines or cost-effective customized solutions, JIAKE engineers provide professional technical support and tailor-made equipment configurations based on specific production requirements. Stable performance, precise welding quality, and reliable after-sales service have made JIAKE a trusted partner for reinforcing mesh manufacturers worldwide.

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 FAQ of Reinforcing Mesh Welding Machine:  

Q: What is reinforcing mesh used for?

A: Reinforcing mesh is widely used in construction projects to strengthen concrete structures. It is commonly applied in floor slabs, road construction, bridge decks, tunnels, and precast concrete panels. The mesh helps distribute loads evenly, reduce cracking, and improve the overall durability of concrete structures.

Q: What wire diameter can this machine process?

A: The JIAKE reinforcing mesh welding machine (3-12mm) is designed to process wire diameters from 3mm to 12mm. It can produce different mesh sizes according to customer requirements, making it suitable for a wide range of construction reinforcement applications.

Q: Is pneumatic system better than mechanical system?

A: Yes, a pneumatic welding system is generally more stable and efficient compared to a mechanical system. It provides faster response, more precise welding pressure control, and reduces mechanical wear. This results in higher welding accuracy, longer machine lifespan, and lower maintenance costs.

 Related Products:  

 FAQ:  

Q: What’s the machine price?
A: We need to know the wire diameter, mesh hole size, and mesh width you want.
Q: Can you make the machine according to my voltage?
A: Yes, usually the popular voltages are 3 phase, 380V/220V/415V/440V, 50Hz or 60Hz, etc.
Q: Is there any cooling system on your machine?
A: We use water-cooling welding electrodes and welding transformers on the machine.
Q: How many workers are needed to operate this machine?
A: 1-2 workers.
Q: How many containers are needed to load one machine?
A: One 20 feet container (3-6mm) or one 40 feet container (3-8mm/5-12mm) is just enough.
Q: Is the mesh size adjustable?
A: Yes. The mesh size can be adjusted randomly within range.
Q: Can I adjust the welding degree?
A: Yes, you can adjust the welding current and welding time. It is controlled by PLC.
Q: What are your payment terms?
A: 30% T/T in advance, 70% T/T before shipment, or L/C, cash, etc. It is negotiable.
Q: What’s the production capacity of this machine?
A: If 10mm wire diameter, 100*100mm mesh size, one minute can finish welding 5m length mesh.
Q: What’s the power supply needed for this machine, does it need air power?
A: The power supply should be min.160kva (3-6mm), min.200kva (3-8mm), and min.250kva (5-12mm). The bigger, the better. The Air compressor needs 0.3m^3.

 Contact Us:  

Hebei Jiake Welding Equipment Co.,Ltd

Add: Wire Mesh Industrial Zone, Anping, Hebei, China
Contact person: Bruce Ma
Position: Sales Director
Skype/wechat: dapumachine
Mobile/WhatsApp: +86-159 3018 1601
Email: info@jiakemeshmachine.com